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How to Remove Controller for Jungheinrich Junior AME13

Here is the instruction show you guide on how to remove and install controller for Jungheinrich Junior AME13 forklift truck.

 

Jungheinrich JETI Judit-4 v4.37.001

Jungheinrich JETI SH 4.36 Forklift Service Information 2023

Jungheinrich JETI ET 4.37 EPC Updated 492 Spare Parts Catalog

 

Disassembling the controller

Requirements

Truck parked securely – see operating instructions.

 

Procedure

Disconnect the battery connector and lift out the battery – see operating instructions.

The controller is underneath the battery.

Remove the cover (1) of the controller (5).

Detach the electrical connections U, V, W, B+ and B- (2).

Undo the plug connection (4).

Undo the screw connections on the controller housing (3)

Lift out the controller (5).

Controller removed.

 

Fitting the controller

Requirements

Truck parked securely – see operating instructions

 

Procedure

Insert the controller (5).

Fit the controller (5) in place.

Re-establish the plug connection (4).

Connect the electrical connections U, V, W, B+ and B- (2)

Fit the cover (1) of the controller (5).

Insert the battery and connect the battery connector Controller fitted.

A teach-in of the controller is required after replacement. Otherwise, an error is indicated by means of a flashing code (4x long and 3x short).

 

Controller teach-in

Jack up the truck – see operating instructions.

Move the tiller (5) to home position.

Press and hold both the collision safety switch (1) and travel switch (2) for a short time.

The teach-in process starts and takes approx 2 to 2.5 minutes. During this process, the drive wheel (4) rotates in different directions and at different speeds

The teach-in process is finished when the red indicator lamp (3) stops flashing.

Do not interrupt the teach-in process.

Start up the truck and carry out a function check – see operating instructions.